Manufacturing Engineering

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【Topics Covered Based On Below Concepts】

*Phase Diagram

*Equilibrium Phase Diagram

*Binary diagrams

*Eutectic system

*Intermediate phases

*Particle strengthening by precipitation & precipitation reactions

*Kinetics of nucleation and growth

*The iron – carbon system, phase transformations

*Transformation rate effects and TTT diagrams, Microstructure and Property Changes in Fe-C Alloys

*MANUFACTURING ENGINEERING

*Manufacturing Process

*Metal Forming Processes

*Surface Finishing Processes

*Processes Effecting Change in Properties

*Inspection And Quality Control

*Mechanization And Automation

*COMPUTER AIDED MANUFACTURING (CAM)

*Classification Of Engineering Materials

*Furnaces For Melting Different Materials

*Blast Furnace

*CUPOLA FURNACE

*Precautions for Safety of Cupola Furnace

*OPEN HEARTH FURNACE

*AIR FURNACE

*PATTERN

*Common Pattern Materials
*Metal Pattern

*Plastic Patterns

*Plaster & Wax patterns

*Factors Effecting Selection Of Pattern Material

*Types Of Pattern

*Pattern Allowances

*Core And Core Box

*Core Box

*Design Considerations In Pattern Making

*Hand Tools Used In Foundry Shop

*FLASKS

*MOLDING SAND

*Kinds Of Moulding Sand

*Properties Of Moulding Sand

*Steps Involved In Making A Sand Mold

*VENTING OF MOLDS

*GATING SYSTEM IN MOLD

*Factors Controling Gating Design

*Role Of Riser In Sand Casting

*Green Sand Molding

*CORE

*CORE SAND

*MOLDING METHODS

*Carbon-Dioxide Gas Molding

*Shell Molding

*Plaster Molding

*SLUSH CASTING

*PRESSURE DIE CASTING

*Advantages Of Die Casting Over Sand Casting

*Comparison Between Permanent Mold Casting And Die Casting

*SHELL MOLD CASTING

*IRON-CARBON EQUILIBRIUM DIAGRAM

*Significance of Transformations Lines

*Objectives of Heat Treatment

*METAL FORMING

*RECRYSTALISATION

*HOT WORKING

*Classification Of Hot Working Processes

*Hot Piercing or Seamless tubing

*Hot Extrusion

*Hot Drawing

*Hot Spinning

*Cold Working

*Characteristics Of Cold Working

*Advantages & Disadvantages Of Cold Working

*COLD-ROLLING

*COLD EXTRUSION

*WIRE DRAWING

*Sheet Metal Processes

*Cold Drawing

*Metal Flow in Deep Drawing

*Embossing

*Coining

*Roll Forming & Shot Peening

*METAL CUTTING

*CUTTING TOOL

*Nomenclature Single Point Tool

*Tool Signature

*Mechanics Of Metal Cutting

*Types Of Chips

*Coolants Or Cutting Fluids Or Emulsions

*Non-Traditional Or Unconventional Machining Processes

*LATHE MACHINE

*Construction Of Lathe Machine

*Accessories And Attachments Of Lathe

*Lathe Operations

*Tapers And Taper Turning

*THREAD CUTTING

*Drilling On A Lathe

*Cutting Speed & Feed