Smart Welding Solution (Free)
Weld deposit weight Calculation ( by default steel )
Volume calculation
Cross Section Area Calculation
Surface opening calculation
Instant Comparison of weld deposition; volume; cross section areas; surface opening w.r.t to different angles.
Weld deposition weight calculation of other materials also feasible by change of respective material density.
It is design in such a way that it can calculate almost all feasible welding joint configurations instantly
There is provision of pdf conversion of all the values. That can be transferable to others.
Joint configurations included in this app are grooves, fillets, ESSC and Hard facing or built up.
Further, Groove Joint configuration- single bevel, double bevel, straight face, single V, Double V, Single J, Double J, Single U , Double U, tube to tube sheet joint , (TTJ), square joints ( by change of grove angle 0 degree ) etc. these are covered almost all type of groove designs.
There is universal groove joints configuration section, which is designed for almost all groove joint which can be generated with maximum double taper angles from both sides. Based on the inputs, you can get desired groove and results.
If any joint configuration is not covered in that, you can get divide into small joint configuration ( daughter grooves), which are covered in this application.
In that case you will get adequate information to get desired results. Eg:
1. Surface opening (1/2) of one daughter groove shall be root gap of other daughter groove.
2. Weld reinforcement shall not be considered when one daughter groove is covered with other daughter groove.
3. It is advise to make groove drawing and carefully define welding terms for each daughter grooves. Ensure for inputs for individual grooves and results received on this shall be recorded and subsequently used for further calculation and input for other daughter grooves as required.
The calculation has been done in such a way that results are higher side from conventions calculation. There are some assumptions are used in calculation . There may be difference in results from various practices used in welding industries.
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Category : Productivity
Reviews (9)
Excellent. I can select the groove design with less welding consumable requirement. The various welding groove design parameters effect on the weld deposition immediately reflect on all calculation. The relative comparison is very easy which take lot of times earlier. Now quick and easy with this. Initially it may take time understand since concept was based of simulation/modeling of weld groove. So a minor change can be predicted with this app.
This application is based on the very simple concept and also good for understanding. The UI of the application is very easy to use & handle. Also i found it to be based on pratical handling of welding flux and welding type..
This application is simply superb... This application is good for beginner as well as day to day work... Good approach.. Thanks for providing such a kind of great job.
Good work The app has been created in such a way that everybody can understand the concept in an easy manner.
Not able to change default settings to US imperial
The idea of this app is an awesome idea but as a practice it is not practical. Standard as well as metric is what would make this app very very very very very very useful.
In principle it is very good. However, you cannot "zoom in" on the very small pictures, and the calculator layout is cramped and complicated. I think it is a lot easier just to remember the density of the metal, and do basic pencil and paper volume calculations ( Fillet weld = (W x H X l ) / 2 = V x G cm2 )) on a note pad, to figure out the weight in Kg of weld metal.
It will help to know & improve weld quality it's good
Superb application. Initially it took time to undersatand. When I corelate with the practical application. I found that there is big difference in my industry result and this. Based on this corrective acrion taken with control of practice. I saved lot of money. Further small change effect can be predicted with various parameters change prior to actual welding